Colors 6 Stations Rotary Screen Printer

Product Introduction

The Colors 6 Stations Rotary Screen Printer is an automated industrial screen printing machine designed for multi-color printing on glass bottles and cosmetic containers with round, oval, square, or rectangular shapes. Model KLK-ZS2-2 combines automatic loading and unloading, CCD and servo pre-registration, servo-driven printing, flame pre-treatment, and optional LED UV or electrode UV curing.

The machine is designed for manufacturers that require consistent positioning, repeatable printing quality, and efficient handling of different container shapes. Its PLC control system and touch screen interface simplify operation, while communication servo technology supports remote program debugging for convenient machine management and maintenance.

Manufactured by Shenzhen Kar Lee Keung Electronic Equipment Ltd., the equipment can be configured according to different container requirements and production processes.

Key Product Features

1. Servo-Driven Automatic Loading and Unloading

The automatic loading and unloading system reduces manual handling during the printing process. Servo-driven motion helps achieve stable and repeatable product positioning for continuous production.

2. CCD & Servo Pre-Registration

The CCD vision system works with servo pre-registration to help accurately identify and position containers before printing. This configuration is suitable for applications where print alignment and registration consistency are important.

3. Fully Servo-Driven Printing System

The automatic printing system uses servo-driven components to provide controlled printing movement and accurate positioning. It is suitable for multi-color printing requirements on different container shapes.

4. Flame Pre-Treatment

The integrated flame pre-treatment system improves surface adhesion before screen printing. It is suitable for applications where surface preparation is required to achieve reliable ink adhesion.

5. Optional UV Curing

After screen printing, users can select LED UV or electrode UV curing according to the production process and curing requirements.

6. PLC + Touch Screen Control

The complete machine is controlled by a PLC and operated through a touch screen display. The control interface is designed to be straightforward for production operators, while machine parameters can be managed through the control system.

7. Remote Program Debugging

Communication servo technology supports remote program debugging, providing a practical option for equipment commissioning, parameter adjustment, and technical support.

8. Flexible Fixture Options

The fixture can be configured with vacuum or air inflation options depending on the container and workpiece requirements. This helps accommodate different product handling conditions.

Suitable Applications

The Colors 6 Stations Rotary Screen Printer is designed for printing on glass bottles and cosmetic containers. It supports multiple container geometries, including:

• Round containers

• Oval containers

• Square containers

• Rectangular containers

• Glass bottles

• Cosmetic containers

• Other compatible containers within the specified size range

Multi-color printing is available for applications requiring more than one printed color or decorative element.

Technical Specifications

Actual production speed may vary according to container shape, printing requirements, ink, artwork, curing process, and production settings.

Printing Performance

The machine provides different production speeds according to container geometry. Round containers can reach approximately 25–45 pcs/min at 360° printing, while oval containers can reach approximately 20–30 pcs/min. For square containers, the specified speed is approximately 8–15 pcs/min.

The actual output should be evaluated according to the workpiece, artwork, screen, ink, printing parameters, and required curing process. For production planning, customers can confirm the target workpiece and printing requirements with the equipment supplier before ordering.

Container Size Compatibility

The equipment accommodates articles with a diameter of approximately 25–80 mm and an article height of 35–180 mm. With a 240 mm printing stroke and a maximum frame size of 450 × 250 mm, the machine can support a range of bottle and cosmetic container printing applications.

For containers with special dimensions or unusual geometries, fixture configuration and printing parameters should be confirmed before production.

Automatic Production Process

The machine integrates multiple process stages into one automated printing system:

1. Automatic article loading

2. Product positioning

3. CCD and servo pre-registration

4. Flame pre-treatment

5. Screen printing

6. Optional multi-color printing process

7. LED UV or electrode UV curing

8. Automatic unloading

This integrated configuration helps reduce manual intervention and supports repeatable production workflows.

Applications in Cosmetic Packaging

Cosmetic packaging often requires high-quality decorative printing on bottles and containers with different shapes. The Colors 6 Stations Rotary Screen Printer is suitable for cosmetic containers requiring multi-color graphics, logos, decorative patterns, or other screen-printed elements.

The combination of CCD positioning, servo control, flame pre-treatment, and optional UV curing makes the machine suitable for automated cosmetic packaging decoration processes.

Why Choose This Printing Equipment

• Automatic loading and unloading

• CCD-assisted registration

• Servo-controlled printing

• Multi-color printing capability

• Flame pre-treatment system

• LED UV or electrode UV options

• PLC and touch screen control

• Remote program debugging capability

• Vacuum or air inflation fixture options

• Support for multiple container shapes

• Suitable for continuous industrial production

• Flexible configuration for different printing applications

Company Profile

Shenzhen Kar Lee Keung Electronic Equipment Ltd. is a manufacturing enterprise engaged in the development, design, and production of industrial equipment. The company has developed its business alongside the growth of Shenzhen's manufacturing industry and serves customers and partners in the special printing equipment sector.

The company's product range includes pad printing machines, screen printing machines, hot stamping machines, UV curing ovens, flame treatment machines, screen stretching machines, plate exposure machines, constant-temperature baking equipment, environmentally friendly spraying equipment, and customized assembly line systems.

The company emphasizes quality management, customer-oriented service, technology development, production efficiency, and continuous improvement. Its management system follows ISO 9001:2000 quality management requirements.

Manufacturing and Equipment Capabilities

The company's production and sales scope covers several categories of industrial equipment:

• Special color printing equipment

• Screen printing equipment

• Pad printing equipment

• Hot stamping equipment

• UV curing equipment

• Flame treatment equipment

• Constant-temperature baking equipment

• Spray coating equipment

• Spray coating production lines

• Belt, roller, and chain conveyor systems

• Assembly lines

• Automatic and semi-automatic component insertion lines

Equipment can be configured or customized according to specific production requirements.

B2B Purchasing and Customization

For B2B customers, machine configuration should be selected according to the actual container and printing process. Before placing an order, buyers can provide the following information for equipment evaluation:

• Container material

• Container shape

• Container diameter

• Container height

• Printing area

• Number of printing colors

• Required production capacity

• Ink and curing requirements

• Loading and unloading requirements

• Fixture requirements

• Power supply conditions

Based on these details, the equipment configuration can be reviewed to determine suitable printing, registration, fixture, pre-treatment, and curing solutions.

Quality and Production Management

Shenzhen Kar Lee Keung Electronic Equipment Ltd. focuses on safety, quality, efficiency, and standardized production management. The company applies 5S management principles and follows its quality management requirements throughout equipment development and production.

With a production area of approximately 9,000 m², more than 50 employees, and over 500 partners, the company provides industrial equipment solutions for customers requiring printing, curing, spraying, baking, and automated production systems.

FAQ

What products can this rotary screen printer print?

It is designed for glass bottles and cosmetic containers in round, oval, square, and rectangular shapes within the specified size range.

Can it perform multi-color printing?

Yes. The machine is designed for multi-color printing applications.

What is the maximum article diameter?

The specified article diameter range is 25–80 mm.

What is the maximum article height?

The specified article height range is 35–180 mm.

What printing speed can be achieved?

For 360° round printing, the specified speed is approximately 25–45 pcs/min. Oval containers are approximately 20–30 pcs/min, while square containers are approximately 8–15 pcs/min.

Is UV curing included?

LED UV and electrode UV are available as optional configurations. The suitable curing system can be selected according to the production process.

Does the machine have automatic loading and unloading?

Yes. The equipment uses a servo-driven automatic loading and unloading system.

Can the fixture be customized?

The fixture can be configured with vacuum or air inflation options according to the workpiece and handling requirements.

Does the machine support remote debugging?

Communication servo technology supports remote program debugging.

Product Summary

The Colors 6 Stations Rotary Screen Printer combines automatic handling, CCD and servo registration, servo-driven printing, flame pre-treatment, optional UV curing, and PLC touch-screen control for multi-color printing on glass bottles and cosmetic containers.